Sezione Commerciale

Kalorina 23 E

Power range: from 151 to 1 MW
Fixed-grid

Kalorina 23 E a griglia fissa

Our versatile solution for a guaranteed investment.

Kalorina series 23 is a durable boiler that saves energy and fuel; is a product that really makes the difference thanks to the highest quality and innovation even in the smallest details. Furthermore, the Tatano team of experts is always available for the customized design of the system.

The boiler is designed to convert production waste into alternative energy: sawmill, forest, agricultural and energy crops. It is suitable for applications with higher thermal loads, therefore ideal for heating sawmills, forestry companies, farms, accommodation facilities, public bodies or district heating plants.

 

The advantages

  • It is available in several versions and adapts to various application needs, even as a pre-installed solution inside the container (up to 581 kW)
  • It has a high seasonal yield of up to 92%, respecting the emission values
  • It guarantees high performance even in the case of fuel with water content up to 35%
  • It has low energy losses thanks to its complete and effective insulation
  • It is equipped with safety devices for safe and reliable operation
  • It allows easy maintenance thanks to the fully automatic ash removal system and the optional pneumatic cleaning system
  • It offers a wide range of transport solutions depending on the space available, the fuel characteristics and the quantities necessary for the autonomy of the system.
    • Power range
      from 151 to 1 MW
    • Power modulation range
      1:3
    • Boiler class (according to EN 303-5)
      class 3
    • Hours of annual operation
      from 1500 to 5000
    • Combustion system
      under fueled fixed grid
    • Vector fluid
      water; overheated water (+ 110 ° C) and low-pressure steam (on request)
    • Permissibile supply temperature
      max. 95°C
    • Maximum working pressure
      3 bar
    • Fuel water content
      from 8 to 35%
    • Ash content
      from 1-7%
    • Biomasses to be used
      Wood chips / Wood pellets / wood
    • Other compatible biomasses
      sawdust, shavings, agri-pellet, sunflower husk, corn stalks, energy crops
    • Bio-fuels
      vegetable oils, biodiesel, prior burner application
    • Applications
      large buildings, sawmills, forest and agricultural companies, public bodies, district heating, new buildings and redevelopment
    • Other features
      through the modulating power regulation and the integration of a thermal storage system, it is possible to maximize the number of full load boiler operation, with a reduction in operating costs and CO2 emissions, thanks to the efficient use of resources.

Excellent two-stage combustion principle

The system is designed for the automatic combustion of all wood fuels, both dry and wet, and optimally combines the advantages of the burner fueled through auger from the bottom; it also offers all the advantages of two-stage combustion thanks to the presence of two clearly demarcated combustion zones and the elimination of ash to one level.
A feed system through auger transports the fuel into the burner compartment where the automatic ignition takes place via a hot air blower.

The variable speed of the auger allows a pre-combustion and degassing proportionate with the addition of sub-metric air. The combustion gases generated by the primary combustion are conducted in the combustion chamber where they are burned through a regular inflow of secondary air: this results in a complete combustion with high efficiency and low emission values.

The boiler is equipped with a smoke pipe heat exchanger completely immersed in the water mantle for maximum heat and efficiency, and also guarantees minimum heat loss thanks to complete isolation.

Excellent two-stage combustion principle.

The ash is extracted from the combustion chamber through motorized extraction augers inside a large collection drawer. Optimal system performances are achieved through the construction and procurement of all components from a single source.

Safe and reliable operation

Tatano heating systems meet the most stringent safety standards. High-tech safety devices guarantee reliability and operational safety in every phase of boiler operation

 

Complete management of the system

The Kalorina 23 series boiler is equipped with a centralized regulation device (fitted as standard on medium-power boilers with reduced wiring requirements) to meet all customer requirements.

The digital modulating management controls and optimizes the combustion process with the possibility of regulating power, combustion temperature, depression, residual oxygen content and the amount of air supplied to the combustion system.

Pneumatic cleaning system

A clean heat exchanger is crucial for ensuring the efficiency and life span of a boiler.

The pneumatic cleaning system eliminates the ashes in the exchanger through short compressed air blows at regular intervals and which propagates with a shock wave along the tubes, cleaning the walls from the deposited particles.

In this way maintenance interventions are significantly reduced

Brazier cleaning system

A careful cleaning around the brazier ensures an excellent combustion.

The system can be installed as an accessory in cases of use combustibles with a high ash content.

Depending on the size of the system, it is possible to combine the ash removal system of the combustion chamber with adjustable air injectors (already present as standard in some models) that automatically emit air jets and convey the ash towards the channels of collection which is taken from the extraction screws.

Automatic ash removal

Centralized or separate automatic removal of ash from the combustion grid or multi-cyclone. In the centralized variant the mechanical removal by hydraulic rakes or extraction screws conveys the ash from the combustion grid and from the multicyclone to an external common container. In the separate variant, the ash from the combustion grid and the multi-cyclone is transported in separate containers.

Economizer for heat recovery from smokes

A part of the exhaust gas with a reduced oxygen content returns to the combustion chamber.

Thanks to the mixture with the primary air it guarantees the complete gasification of the fuel, it allows to lower the temperature of the combustion chamber, to reduce the particulate emissions and ensure a long life of the combustion system.

The yield is improved of about 3-7%.

Exhaust gas recirculation

In the presence of problematic fuels, it is possible to install an exhaust gas recirculation device, to reduce the temperature of the combustion chamber and lower the thermal NOx:

  • With fuels with a low ash melting point
  • With dry fuels with a high calorific value

In this way a high yield is guaranteed respecting the plant and without the formation of waste.

Exhaust gas deduster

The dust collector minimizes dust emissions by filtering the exhaust gases. Primary mono, bi- and multi-cyclone filtering systems are supplied completely separated or integrated on the boiler.

The dust collector is supplied complete with fan positioned on the sides or in the upper part, with electronic control and management. The integrated multi-cyclone on the boiler can be equipped with automatic removal of the fly ash by an auger and a star valve as an accessory.

The secondary filtration systems for the control of the particulate emissions of the wet scrubbers’ type are sized and designed according to the specific needs of the plant in the presence of problematic fuels, very dry and dusty

Remote Control

The app 4 heat offers new possibilities for controlling and managing the remote heating system via internet routers (Wi-Fi) and the Cloud server.

If the boiler setting is connected to the internet, all the heating settings can be viewed and changed directly from the smartphone, tablet or PC. In this way, it is possible to have the heating under control wherever you are.

In addition, the remote access solution allows access to the full range of services offered by the Tatano technical assistance service.

Alimentatore snodato a coclea orientabile a 180° (media potenza)

Articulated feeder with 180° orientable auger

This loading system is suitable for the transfer and metering of industrial wood pellets class A1, A2 and B (EN 14 961-2) or other compatible biomasses for grain size EN 14961- 6. Transfer the biomass from the storage depot to the boiler through the cockpit and up to the feeding screw; it can be installed directly on the Kalorina K22 E / EPA, K24 E / EPA (151 kW - 1 MW) pellet boilers and on the Class 5 boilers of the Kalorina LE-PA / Low Emission series (100-400 kW) to replace the standard hopper.

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Motorized ascending auger

Conveyor system with motorized auger tube for the transfer and metering of wood pellets from the storage depot located on the floor or below the technical compartment and directed to the boiler hopper. Suitable for pellets class A1, A2 and B (EN 14 961-2) or other biomasses compatible with the particle size EN 14961-6.

The system is suitable for pellet boilers of the series Kalorina K22 E / EPA, K24 E / EPA (151 kW - 1 MW) and class 5 boilers of the series Kalorina LE-PA / Low Emission (100-400 kW) instead at the standard hopper.

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Coclea ascendente motorizzata (grandi aree)
Agitatore con molle a balestra SCB02

Agitator with leaf springs SCB02

The leaf spring agitator extraction and conveying system is the ideal solution for the transfer and the dosing of wood chips, for wood pellets or other compatible biomass, coming from a floor storage hopper and directed to boiler, through the cockpit fall, up to the dosing auger.

The extraction device is suitable for wood chips of class A1, A2, B1 and B2 up to grain P45 (G50), according to EN 14961-4, for sawdust (EN 14961-3) and transport of industrial wood pellets Class A1, A2 and B (EN 14 961-2).

The system is compatible for Kalorina K23 E / EPA, K25 E / EPA wood chip boilers (151 kW - 1 MW / 1 - 3 MW), on class 5 boilers of the Kalorina LE-PA / Low Emission series (100-400 kW), with cylindrical silo.

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Extraction with mobile rakes with hydraulic drive

The extraction and transport system with sliding bottom and hydraulic rakes are extremely robust and is suitable for all the most common biomass fuels; it is the ideal solution when it is desired to obtain a system that is easily adaptable to plant requirements and has proved to be particularly valid in extraction from very high capacity deposits.

The extraction device is suitable for wood chips of class A1, A2, B1 and B2 up to grain P45 / P63 (G50 / G80), according to EN 14961-4, for sawdust (EN 14961-3) and transport of industrial wood pellets class A1, A2 and B (EN 14 961-2).

The system is compatible for the Kalorina K22 E / EPA, K23 E / EPA, K24 E / EPA, K25 E / EPA (1 MW - 3 MW) pellet and wood chips boilers.

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Estrazione a rastrelli mobili con azionamento idraulico
Container Stocker

Container Stocker

The extraction device is suitable for wood chips of class A1, A2, B1 and B2 up to grain P45 (G50), according to EN 14961-4, for sawdust (EN 14961-3) and transport of industrial wood pellets class A1, A2 and B (EN 14 961-2).

The system is compatible for the pellet and wood chips boilers Kalorina K22 E/ EPA, K23 E/ EPA, K24 E/EPA, K25 E/ EPA (151 kW- 1 MW).

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Wide range of services from a single supplier to safeguard your investment

Among the strong points of the Tatano commercial and industrial sector, alongside the highest quality products, there is a range of services at 360 degrees aimed at providing all the necessary support to ensure the correct operation of the system and the best performance in terms of returns, reliability and sustainability.

From planning to project development, up to commissioning of the system and service, our customers benefit from the know-how of our experts and the long-standing experience of the company. This allows us to guarantee tailor-made solutions able to meet any need.

Consulting and planning

The design of a heating system must consider all the aspects connected to it in order to meet the specific application requirements and solve every single problem.
The Tatano team offers:

  • Consultancy regarding the most suitable plant solution according to the needs and the type of fuel
  • Information on the most convenient solution from an economic and ecological point of view
  • Advice on the current legislature at national and international level
  • Basic design, detail engineering and site planning

Site inspection

Tatano provides an on-site inspection of the installation site with specialized technicians, with the aim of assessing the preliminary conditions for the construction of the system.

Installation and assembly

The coordination of the works during the assembly phase of the system components is essential to guarantee the maximum punctuality of the delivery:

The Tatano team offers:

  • Supply and assembly of components at the installation site
  • Regular installation
  • Accurate checks of system performance during operation
  • Technical documentation

Maintenance, assistance and training

Careful and professional plant maintenance is a fundamental condition to guarantee efficient operation. This is why Tatano offers a complete and timely service that includes:

  • Personalized assistance with scheduled maintenance contracts
  • Service network for customer assistance with highly qualified personnel
  • Inspection and review of the system
  • Pre-installed solutions suitable for energy suppliers (for rental or leasing service)
  • Professional parts management
  • Remote diagnosis and monitoring of the system
  • Rehabilitation works and modernization of the system
  • Training courses for the system operator

Energy network

It is the ideal structure for the search for eco-sustainable solutions and cooperation for achieving the Zero Emission objectives..

An up-to-date network of professionals that includes:

  • Producers and suppliers of biomass
  • Energy certifiers
  • Design studies (EGE)
  • Energy Service Company (ESCo)
  • Energy Services Managers (GSE)
  • Installers and technical assistance centers